DELMIA Ortems, collaborative manufacturing planning and production scheduling software solutions

DELMIA Ortems  Agile Manufacturing range of advanced planning software successfully complements the traditional ERPMES, PLM and SCM management systems. They add the power of contraint-based finite-capacity resource optimization, and synchronization of production flows – from raw materials through finished products.



Customers

Testimonials

 
Thanks to Ortems we settle a very efficient central team and create a position of Supply Chain Manager. Now everyone is sharing a monthly Sales and Operational Plan and an optimized and reliable weekly Production Plan. We manage and pilot our plant, anticipate the load, smoothen the opening of our production lines which optimize the labor cost.

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In 1.5 years the order-fill ratio or refill rate, i.e. the availability of complete true-to-order kits on time for reassembly, rose from 30% to 90%. Over the same period of time, work-in-process was cut drastically, almost in half, going from 8,800 parts to 4,200 parts, due in particular to increased versatility and planning all WOs to meet the identified needs.



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We chose Ortems rather than SAP Apo because the Ortems solutions offered more functionality and easier-to-use ergonomics and design for a lower cost. The last point that convinced us is that all of the interfaces are directly certified by SAP, which reassured our IT services.



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The observed benefits are first and foremost the enormous time savings of more than 80% in the time required to plan and schedule lines. We also managed to increase the size of runs and optimize our plant and equipment to reduce costs. And finally, our production is quite cyclical, doubling during the summer season, but we experienced a significant reduction in stock-outs during peak periods.



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Every day we download dynamic data from SAP (customer needs, inventory, Work Order), the planner thanks to Ortems readjusts the planning for the next 3 to 4 days to come, this allows us to have a real time visibility and to send the information updated back in SAP. Now, every planner will have more time and will focus on the organization and critical information with the same tool.Ortems, brings serenity to the work shop. We avoid now production disruptions as we are able to anticipate and react to them . These unpredicted events can have damaging economic consequences and jeopardize effective production planning”.

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Ortems has let us gain productivity on the order of 1 day per month, and improve our service level to nearly 100%. The administrative planning load was reduced significantly – with administrative planning time cut by a factor of 8, for a more effective schedule over twice as long a scheduling horizon.



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Le groupe Novares a  choisi Ortems pour standardiser et optimiser le processus de planification de la production dans ses 26 usines de fabrication d’équipements automobiles réparties dans 18 pays. À l’issue d’une première étape de définition et de validation du modèle de base dans l’un de nos sites espagnols, 15 usines sur trois continents ont déployé cet environnement avec succès en seulement 10 mois .see the video
Frédéric Marcotte, Supply Chain Senior Manager, Novares Group.

Ortems lets us dynamically optimize all of our manufacturing operations and at any time have a consistent schedule, shared in real time by all participants in the supply chain.



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We signed a Third-Party Application Maintenance contract from the beginning of the project with a dozen man/days per year so the consultant could come as soon as we wanted to make an enhancement. This TPAM has allowed us to have a consultant available all the time and to have constant upgrades as our needs progressed.

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Pierre-Alain Eloy, Planning Manager
« Our priority is to ensure reliable on time delivery every time. In the automotive industry, the customer delivery is critical; our major constraint is inventory management, just in time delivery and deliveries on synchronous mode. That means that we should be able to deliver multiple parts of the same element in various colors with an immediate assembly planning in production. As the customer has no inventory we have no room for mistakes s. For example, on the Libercourt plant which manufactures the Toyota Yaris, we have 10 trucks per day leaving the plant with very precise time slot. ».

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