DELMIA Ortems, collaborative manufacturing planning and production scheduling software solutions

DELMIA Ortems  Agile Manufacturing range of advanced planning software successfully complements the traditional ERPMES, PLM and SCM management systems. They add the power of contraint-based finite-capacity resource optimization, and synchronization of production flows – from raw materials through finished products.



Customers

Testimonials

 
« Our priority is to ensure reliable on time delivery every time. In the automotive industry, the customer delivery is critical; our major constraint is inventory management, just in time delivery and deliveries on synchronous mode. That means that we should be able to deliver multiple parts of the same element in various colors with an immediate assembly planning in production. As the customer has no inventory we have no room for mistakes s. For example, on the Libercourt plant which manufactures the Toyota Yaris, we have 10 trucks per day leaving the plant with very precise time slot. ».

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We chose Ortems over competitor solutions because we greatly appreciated the product’s ease of use, the expertise in the wines and spirits business as well as the high professional standards and availability of all of the team.



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In 1.5 years the order-fill ratio or refill rate, i.e. the availability of complete true-to-order kits on time for reassembly, rose from 30% to 90%. Over the same period of time, work-in-process was cut drastically, almost in half, going from 8,800 parts to 4,200 parts, due in particular to increased versatility and planning all WOs to meet the identified needs.



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We used to take 12 hours by performing a production schedule scenario for a 2 weeks' horizon; with Ortems, in half-hour we perform new scenarios with a 12 months' horizon and real delivery dates precision. Due to a better resources sequencing, we were able to reduce our production lead time by 40% creating opportunity to meet new demands.

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The observed benefits are first and foremost the enormous time savings of more than 80% in the time required to plan and schedule lines. We also managed to increase the size of runs and optimize our plant and equipment to reduce costs. And finally, our production is quite cyclical, doubling during the summer season, but we experienced a significant reduction in stock-outs during peak periods.



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Thanks to Ortems’ solutions we have gained both effectiveness and industrial performance. It is now much easier to respect our customer delays and this has increased our service level. We gained in productivity by 10 points, reduced our set up times by 50% and reduced our waste down to 2%.

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Ortems is definitely the reference in terms of planning and scheduling that we use on our different sites. In certain cases, we were able to reduce our average cycle time by 3 and our ongoing stock by 23%



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The interface between SAP and Ortems was easy, we developed the solution on 2 sites in Spain and in Germany.

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With MS Excel, it used to take us 3 hours to do a single planning run that covered more than 400 SKUs. Now, we can do several planning runs in 1.5 hours only. We have also reduced our inventory by 15% by applying our standards using the Ortems tool. And there are other gains from production optimization, only sometimes more difficult to quantify, because we see them over the long term; for instance, the savings on operator-level labor cost and on changeovers.



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Laurent Cavard, CEO, Altho
Il y a trois ans, Airbus Helicopters a sélectionné Ortems comme système de base pour les opérations de planification sous contraintes. Après plusieurs projets mis en œuvre dans divers domaines fonctionnels autour de la même instance applicative, Ortems est à présent entièrement intégré à notre environnement informatique et étroitement connecté à notre ERP SAP. De la planification des ventes et des opérations aux activités de production quotidiennes, Ortems sera bientôt le seul et unique outil que nous utiliserons pour relever les défis en matière d’optimisation de la planification.see the video
Xavier Mathias, Industry and Procurement Business Applications Leader, Airbus Helicopters
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