DELMIA Ortems, collaborative manufacturing planning and production scheduling software solutions

DELMIA Ortems  Agile Manufacturing range of advanced planning software successfully complements the traditional ERPMES, PLM and SCM management systems. They add the power of contraint-based finite-capacity resource optimization, and synchronization of production flows – from raw materials through finished products.



Customers

Testimonials

 

In 1.5 years the order-fill ratio or refill rate, i.e. the availability of complete true-to-order kits on time for reassembly, rose from 30% to 90%. Over the same period of time, work-in-process was cut drastically, almost in half, going from 8,800 parts to 4,200 parts, due in particular to increased versatility and planning all WOs to meet the identified needs.



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« Our priority is to ensure reliable on time delivery every time. In the automotive industry, the customer delivery is critical; our major constraint is inventory management, just in time delivery and deliveries on synchronous mode. That means that we should be able to deliver multiple parts of the same element in various colors with an immediate assembly planning in production. As the customer has no inventory we have no room for mistakes s. For example, on the Libercourt plant which manufactures the Toyota Yaris, we have 10 trucks per day leaving the plant with very precise time slot. ».

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Ortems lets us dynamically optimize all of our manufacturing operations and at any time have a consistent schedule, shared in real time by all participants in the supply chain.



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Ortems gives us great visibility of the raw material inventories and lets us anticipate stock-outs. Consequently, we no longer need to wait for the production plan to be sent to SAP in order to react.

Antoine ROY, Forecast & Planning Leader, IT, Solvay
We needed a solution to enhance our SAP capabilities by integrating the entire complexity of our process; we have chosen Ortems for its excellent references on the market and we are very satisfied with this choice.

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We can now have a reliable planning from the medium to long term, schedule our orders and take quickly the right decision !

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The observed benefits are first and foremost the enormous time savings of more than 80% in the time required to plan and schedule lines. We also managed to increase the size of runs and optimize our plant and equipment to reduce costs. And finally, our production is quite cyclical, doubling during the summer season, but we experienced a significant reduction in stock-outs during peak periods.



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The move to an automated Ortems solution –away from a “manual” Sage ERP X3 combined with MS Excel spreadsheets– has enabled quick and easy repositioning of work orders and delivered substantial efficiencies and time savings. We operate multi-customer packaging lines, and occasionally we took on additional orders without really forecasting the related load, which caused delays and customer dissatisfaction. Ortems provides us with a graphical and collaborative solution that lets all of our planning and sales administration teams work together and share an interactive schedule. Today we are in the burn-in phase for our MPS for the 27 packaging lines, and we are considering extending it to our production mixers.



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We chose Ortems over competitor solutions because we greatly appreciated the product’s ease of use, the expertise in the wines and spirits business as well as the high professional standards and availability of all of the team.



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We chose Ortems rather than SAP Apo because the Ortems solutions offered more functionality and easier-to-use ergonomics and design for a lower cost. The last point that convinced us is that all of the interfaces are directly certified by SAP, which reassured our IT services.



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